MIM+MBJ Precision Manufacturing Solutions for 11 Major Industries

Deeply rooted in industry applications, covering from consumer electronics to aerospace precision metal parts manufacturing

3-5 days

MBJ rapid prototyping

50-70%

Cost reduction vs. CNC

30+

Material selection

11

Industries served

Consumer Electronics and Smart Wearables

 

MIM occupies about 36% of the market share in the consumer electronics field. Precision parts such as foldable hinges, camera brackets, SIM card trays, etc., with accuracy ±0.005mm, annual supply in the hundreds of millions. MBJ rapid prototyping in 3-5 days validates the design.

Consumer Electronics

Consumer Electronics

 

Foldable hinge gears, camera brackets, SIM card trays, Type-C ports, power buttons. Accuracy ±0.005mm, annual supply in the hundreds of millions of parts.

 

Hinge gears丨Camera bracket丨SIM card tray丨TWS housing

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Smart Wearables

Wearables

 

Smartwatch case/crown, TWS earbud metal parts, AR/VR device hinges. Ti-6Al-4V lightweight design reduces weight by 40%.

 

Watch case and crown丨TWS hinge丨VR structural parts

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Optical Instruments

Optical Instruments

 

One-shot forming of Y-section brackets for mobile phone cameras, industrial vision module parts, optical lens barrel structural parts.Lens barrel parts

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Automotive and Transportation

 

Automotive is the second largest application market for MIM. Key parts such as airbags, sensor housings, and turbochargers widely adopt MIM technology. IATF 16949 certification is in planning.

Automotive

Automotive

 

Airbag firing pins, ABS sensor rings, turbocharger wastegate rocker arms, transmission shift forks. Inconel 718 superalloy solution.

 

Airbag丨Sensor ring丨Turbocharger丨Transmission

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New Energy and Power

New Energy

 

New energy vehicle connectors, current sensor magnetic cores/housings, photovoltaic inverter heat dissipation parts. Copper alloy + Fe-50Ni soft magnetic solution.

 

Connector丨Current sensor丨Inverter heat dissipation

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Medical and Life Sciences

 

MIM produces high-precision, high-cleanliness medical parts. 316L and Ti-6Al-4V have excellent biocompatibility. ISO 13485 certification is in planning.

Medical Devices

Medical Devices

 

Minimally invasive surgical forceps joints (±0.05mm), orthopedic bone screws and plates, dental implant accessories, endoscope channel connectors.

 

Surgical instruments丨Orthopedic implants丨Dental accessories

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Precision Instruments

Precision Instruments

 

Precision parts for analytical instruments, small module gears for measuring instruments, structural parts for laboratory equipment. High-purity 316L.

 

Analytical instruments丨Precision gears丨Instrument parts

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Industry and Intelligent Manufacturing

 

From traditional industrial robots to emerging humanoid robots, the demand for MIM micro precision parts is growing rapidly. 17-4PH high-strength solution, annual supply in the tens of millions.

Industrial Automation

Industrial Automation

 

Servo motor parts, reducer gears and ring gears, humanoid robot micro joint gears, pneumatic valve spools and seats.

 

Robot gears丨Servo motor丨Pneumatic valve

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Sensors

Sensors

 

Pressure sensor housing bases, temperature sensor protection tubes, position sensor core brackets. Fe-50Ni soft magnetic alloy + 316L.

 

Pressure sensor丨Temperature sensor丨Soft magnetic parts

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Security and Defense

Security and Defense

 

Smart door lock bodies (100,000+ cycles life), military fuze connectors, security camera brackets. 17-4PH + tungsten alloy.

 

Smart door lock丨Military parts丨Security equipment

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Aerospace

 

MIM produces superalloy parts such as aero-engine fuel nozzles and turbine blade cooling structures. Inconel 718 + Ti-6Al-4V solution. AS9100D long-term planning.

Aerospace and Defense

Aerospace and Defense

 

Aero-engine fuel nozzles, turbine blade cooling structures, satellite precision brackets, gyroscope parts. Inconel 718 + Ti-6Al-4V.

 

Engine nozzle丨Satellite bracket丨Superalloy

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Frequently Asked Questions

What level of precision can MIM processing achieve for foldable hinges?
What certifications are required for MIM medical device parts?
What are the advantages of MIM manufacturing for TWS earbud metal housings?
Can new energy connectors be manufactured with MIM?
Which is better for smartwatch crowns, MIM or CNC?
Is the MIM process suitable for all industries?
How to determine if a part is suitable for the MIM process?

MIM processing of foldable hinge gears can achieve accuracy of ±0.005mm, surface roughness Ra < 0.5μm. Through precision tooling and SPC process control, batch CPK > 1.67. BRM Metal has supplied in volume to multiple foldable screen brands.

Is MIM or die casting better for automotive sensor housings?
Can industrial robot gears be made with MIM?
What is the minimum order quantity for MIM sensor parts?
What special requirements are there for aerospace MIM parts?
What applications does MIM have in the security door lock industry?
How do requirements for MIM parts differ across industries?

MIM is preferred. Accuracy ±0.3% is better than die casting's ±1%, surface Ra < 0.8μm requires no post-processing, material utilization >95%. Complex internal flow channel sensor housings can be formed in one shot.

Not sure if your industry and parts are suitable for MIM+MBJ?

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